Margin up 5.6 points, broken down
Scroll and the chart above breaks one figure from my engagements into its causes, the ones that added and the ones that took away. Every report I write ends like this: one large number you can check all the way down to its data.
38
companies worked with since 2013
11
months, the average engagement
5.6
point gross margin gain, best engagement
0
reports delivered without their raw data
Three engagements, written with their numbers
Snack factory, East Java
Sales rose three years running while net profit fell. The owner assumed ingredient costs; in fact eighty two products were sold at prices never recalculated since 2019.
Gross margin rose from 18.4 to 24.0 percent in eleven months: repricing +4.2, materials -1.6, shrinkage +2.1, labour -0.9, delivery +1.8. Fourteen products were discontinued, and nobody was laid off.
Building materials distributor, Sumatra
Eight warehouses holding twenty one billion rupiah of stock, each recording it differently.
Stock fell 31 percent with no loss of sales, and 6.4 billion rupiah of cash came back within seven months.
Private hospital, West Java
Outpatient waiting averaged 94 minutes with complaints rising monthly. Management was sure they needed more doctors.
Waiting fell to 38 minutes with no new doctors, by changing scheduling and registration order. Two clinics moved floors.
What I do
Operations
Operational finance
How I work
What I do not do
The same way of working every time
Two weeks reading
I read two years of data and walk the site without changing anything. It ends in one page with three hypotheses and the numbers that support or weaken each.
One small change first
The first change is always the easiest to undo, so the team sees this is not an upheaval. Usually in week three.
Two days a week on site
Not meetings, but standing where the work happens. Changes are agreed with the people who do them, not announced to them.
An internal successor from the start
Someone from the team is named as successor in month one, not in the last month. They run the numbers meeting from month four.
Handover and report
The final report carries raw data, the calculation files, and a list of what is unfinished. I answer questions free for three months after.
Try to reverse the order and the machine will not have it
Education
-
2011 to 2013
MSc Management
University of Indonesia
Thesis on product costing in mid sized food manufacturing.
-
2006 to 2010
BEng Industrial Engineering
Bandung Institute of Technology
Internships at two packaging plants.
Twelve years
-
2018 to now
Independent consultant
Self employed, Jakarta
One engagement at a time, averaging eleven months, for businesses with fifty to five hundred billion rupiah of annual revenue.
-
2015 to 2018
Operations manager
A food company
Running three plants. Here I learned that a recommendation nobody executes is worth exactly as much as no recommendation.
-
2013 to 2015
Consultant
A consulting firm
Strategy and operations projects. I left because I wanted to help run the change, not only hand over the file.
Certification
Certified Supply Chain Professional
ASCM
2019Lean Six Sigma Black Belt
ASQ
2017Full history
Twelve years in operations, three of them running plants myself. The engagement list, references, and fee structure are in this file.
- 38 companies since 2013
- Average engagement 11 months
- Fixed fee plus a share of measured results
- References from 12 owners
Book a conversation
The first conversation is forty five minutes and free. Bring one number that bothers you, and we will see whether there is work to do.